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Software Engineering

Industrial AI: Built Into Your Processes, Not Beside Them

Most AI programs produce a model that works and a business that doesn't change. The forecast lives in a dashboard nobody opens. The anomaly is detected, and nobody is told. We build AI that lands where the work already happens - a maintenance order in SAP, a quality hold on the line, a price recommendation in front of the person quoting. Deployed in your environment, integrated with your systems, operated after go-live.

Key Services
Where AI Earns Its Keep.

Seven areas where we see AI change an operational number rather than a slide. Each one ends in a system your people already use.

01

Predictive Maintenance That Produces a Work Order

Condition and failure models trained on your sensor history, maintenance records and inspection findings - including assets running well past their design life, and new plants where there is no failure history to learn from yet. The output is not a risk score on a dashboard. It is a maintenance notification in SAP PM or a maintenance plan in Dynamics 365, in the queue the technician already works from.

02

Quality Inspection and Scrap Reduction

Visual inspection models and process-parameter analysis that catch defects at the station where they occur rather than at final inspection, when the value is already added. Integrated with your quality management so a detection becomes a hold, a rework instruction and a traceable record - with the audit trail your certification regime requires.

03

Yield and Energy per Unit of Output

Energy and raw material are the two largest controllable cost lines in most process and metals operations, and almost nobody can attribute either to a specific cause in real time. We model the relationship between process parameters, input quality and output, then put the recommendation in front of the operator in the interface they already watch.

04

Forecasting, Inventory and Spare Parts

Demand forecasts that account for the seasonality, project cycles and lead-time volatility your planners already know about but cannot encode in a spreadsheet. Applied to spare parts across distributed sites, it is the difference between capital sitting on shelves and a line stopped waiting for a part.

05

Margin and Pricing Intelligence for Trading Operations

In distribution and trading, margin is decided in the minutes before a quote goes out, on incomplete information, by a person under time pressure. We surface landed cost, current stock position, customer history and live market movement as a recommended price range inside the quoting process - not as a report reviewed at month end.

06

Document Intelligence

Material certificates, inspection reports, contracts, specifications and supplier documentation - arriving as scans, in inconsistent formats, in more than one language and often more than one script, in volumes no team can read. We extract the fields that matter, validate them against the order or the standard, and route exceptions to a person. The routine cases never reach a desk.

07

Operational Knowledge, Retained

Decades of maintenance logs, shift handovers, incident reports and failure analyses hold the answer to most recurring problems, and are functionally unsearchable. We make them answerable in plain language, with every answer citing the record it came from. Particularly valuable where experienced staff are retiring or rotating out faster than knowledge is being transferred.

Before You Start
The Questions We Get Asked First

Straight answers to what industrial buyers actually ask us in the first conversation. If yours isn't here, ask us directly.

With an AI readiness assessment: two to three weeks, fixed scope. We map the data you actually have, score candidate use cases on value and feasibility, and hand back a prioritised roadmap with a business case for each. It is yours to keep regardless of what you decide next.

If a case is clearly worth doing, the next step is a pilot - typically eight to twelve weeks from kickoff to a result visible in your own system, with success defined as a change in an operational number agreed before we start. Scoped so that a decision not to continue costs a defined amount and nothing more.

Nobody's is. Data readiness is an outcome of the first phase, not a prerequisite for it. What matters is whether the data needed for one specific decision exists and is reachable - a much smaller question than whether your entire estate is ready. The assessment answers it in weeks, not quarters.

Not to start. A first use case can run against existing systems. But if you intend more than one, building each on its own extract creates a maintenance burden that eventually exceeds the value. We usually recommend a thin foundation in parallel with the first use case rather than ahead of it.

By defining success as a change in an operational number, agreed before kickoff, rather than as model accuracy. A model that is 94% accurate and changes nothing has failed. We scope the integration into the target system as part of the pilot, not as a follow-on project that needs separate approval.

Wherever your regulatory position and policy require it to stay - including entirely within your own environment. Data location, access control and retention are fixed in the design phase and documented before any data moves.

You do. Models, pipelines, documentation and code are your property and are handed over in a state your own team can operate. We are happy to run them for you under an SLA; that should be a choice, not a dependency.

Reference Projects

Selected Client Projects

Market Science Algorithms
Big Data & AI

Market Science Algorithms

Algorithm-based applications for highly sensitive market analyses.

+35% Forecast Accuracy
SAP S/4HANA Implementation & Shared Services
Global Manufacturing

SAP S/4HANA Implementation & Shared Services

SAP S/4HANA implementation with 24×7 support.

Go-live in 6 Months
AI-Driven Drone Monitoring & BIM
Construction

AI-Driven Drone Monitoring & BIM

AI-based drone LiDAR systems as part of BIM.

40% Time Saving
Shopfloor Workflow & Analytics
Industry 4.0

Shopfloor Workflow & Analytics

SaaS platform for digital transformation in the automotive supplier industry.

Real-time Transparency
MS Dynamics CRM Implementation
Logistics

MS Dynamics CRM Implementation

MS Dynamics CRM implementation with 24×7 support.

24/7 Support SLA
Product Configurator & Legacy Modernisation
Mittelstand

Product Configurator & Legacy Modernisation

Shared service support with continuous improvement.

30% Efficiency Gain
Market Science Algorithms
Big Data & AI

Market Science Algorithms

Algorithm-based applications for highly sensitive market analyses.

+35% Forecast Accuracy
SAP S/4HANA Implementation & Shared Services
Global Manufacturing

SAP S/4HANA Implementation & Shared Services

SAP S/4HANA implementation with 24×7 support.

Go-live in 6 Months
AI-Driven Drone Monitoring & BIM
Construction

AI-Driven Drone Monitoring & BIM

AI-based drone LiDAR systems as part of BIM.

40% Time Saving
Shopfloor Workflow & Analytics
Industry 4.0

Shopfloor Workflow & Analytics

SaaS platform for digital transformation in the automotive supplier industry.

Real-time Transparency
MS Dynamics CRM Implementation
Logistics

MS Dynamics CRM Implementation

MS Dynamics CRM implementation with 24×7 support.

24/7 Support SLA
Product Configurator & Legacy Modernisation
Mittelstand

Product Configurator & Legacy Modernisation

Shared service support with continuous improvement.

30% Efficiency Gain
What Clients Say

Decisive for Your Ecosystem

Contact

Let's shape the future together!

Write us an email at info@zirkeltech.com or complete the form.

231 Oak Park Blvd., Oakville, ON L6H 7S8, Canada
Stabu iela 41, Centra rajons, Rīga, LV-1011, Latvia
Nauschgasse 4/3/2 Vienna 1220, Austria
H-17, Sector 63, Noida 201301, India
Hermetschloostrasse 77, 8048 Zürich, Switzerland
Do you have any questions or would you like to discuss a project? We look forward to hearing from you.